Background

Sometimes
called a davenport or a couch, a sofa is a long furnished seat with both
arms and a back. Today, it is a common luxury that indicates human's forward
motion and lifestyle of recent past.
Wooden sofa is made from wood that is absolute word in lasting and quality.
It is a comfortable piece of furniture with a long seat possessing cushioned
bottom back and ends. Expressing the sensation of a luxurious life-style,
wooden sofa reflects ultimate craft and beauty. Fantastically designed and
manufactured, the wide range of wooden sofa has helped in gaining tremendous
admiration in the market, both for its artistic making and functional value.
A symbol of comfort and luxury
Sofa made of genuine wood may cost more in the beginning, but it often
grows in value, as it is handed down from one generation to another. These
are designed to provide complete comfort to all those who sit on it. Found
in traditional and contemporary designs, wooden sofas can be elaborately
carved with decorative motifs.
Sofa made of superior quality wood comes in a vast range of
attractive forms, which makes it valued possession. The contemporary designs
combined with the skillful instrumentation of metal, make wooden sofa a very
unique piece of art. These are available in a great choice in contemporary,
casual and classic styles. A wooden sofa is the paradigm of comfort with its
long seat and a cushioned bottom. A wooden sofa radiates luxury, and is a
symbol of supreme beauty and highly skilled art. It is available in a
collection of fascinating designs and are high on functionality and visual
appeal.
Types of wood used in making sofas
- » Hardwood
- » Mahogany
- » Walnut
- » Oak
- » Rosewood
- » Teak
- » Shesham
- » Softwood
- » Redwood
Designing
Sofas come in three major sizes. The full sofa is 84 in wide. Smaller
versions like the two-seater and love seat range between 60-80 in.
Variations on the standard sofa include modular items and sofas with special
uses. Decorative designs are not needfully less durable, but they do not
invite casual use. The design of a sofa can be adapted to the use that will
be made of it, and the average size of the people who will use it most. A
deep seat, for instance, is good for taller people but does not easily
accommodate shorter individuals. Some styles of seating furniture are known
by the names of their arm designs.
Manufacturing process
Each sofa undergoes a hand-crafted process that results in the highest
quality product. The process includes following steps :
- » Solid wood frame preparation/wood cutting: In this
step the wood is precisely cut to provide the solid framing for each
sofa.
- » Solid wood frame preparation/wood assembly: The wooden
cut-outs and heavy metal gauge wire are assembled to construct the
initial shape of each sofa's style. The belts system is applied to
support the dense foam.
- » High density foam preparation/foam cutting and bonding:
In this stage the specialized foam is being cut to cover the seating
area, with special fabric fillings (softer foam) covering the armrests,
seat and backrest to provide the most comfort and support for all the
body's delicate points.
- » Cutting and sewing: Now the padded frames are ready to
be outfitted with top quality genuine fabric through out the foam
seating area. It is cut in multiple pieces to cover each section of a
sofa individually. This process provides perfect fabric upholstering.
After the cutting , the fabric is ready to be sewed together with
special extra-thick threading to provide many years of use.
- » Finishing manufacturing process/fabric fitting: Fabric
fitting process is a tedious process where every tiny inch of the piece
is sewed, glued, blocked and nailed to the frame. Each piece is slightly
stretched to provide an ultimate smooth surface for a luxurious touch
and feel.
- » Final production step/inspection quality control and heavy
packing: Finally, a thorough inspection is performed by the
supervising staff. The inspection is done in a specially designed
super-bright room, which allows a better observation of the finished
product. Once inspection is completed, the new products are ready to be
packed in: foam, cardboard, shrink wrap and special sturdy rice bags.
- » Loading and shipping