Manufacturing Process of Wooden Sofa

Manufacturing Process of Wooden Sofa

• » Solid wood frame preparation/wood cutting: In this step the wood is precisely cut to provide the solid framing for each sofa.
• » Solid wood frame preparation/wood assembly: The wooden cut-outs and heavy metal gauge wire are assembled to construct the initial shape of each sofa's style. The belts system is applied to support the dense foam.
• » High density foam preparation/foam cutting and bonding: In this stage the specialized foam is being cut to cover the seating area, with special fabric fillings (softer foam) covering the armrests, seat and backrest to provide the most comfort and support for all the body's delicate points.
• » Cutting and sewing: Now the padded frames are ready to be outfitted with top quality genuine fabric through out the foam seating area. It is cut in multiple pieces to cover each section of a sofa individually. This process provides perfect fabric upholstering. After the cutting , the fabric is ready to be sewed together with special extra-thick threading to provide many years of use.
• » Finishing manufacturing process/fabric fitting: Fabric fitting process is a tedious process where every tiny inch of the piece is sewed, glued, blocked and nailed to the frame. Each piece is slightly stretched to provide an ultimate smooth surface for a luxurious touch and feel.
• » Final production step/inspection quality control and heavy packing: Finally, a thorough inspection is performed by the supervising staff. The inspection is done in a specially designed super-bright room, which allows a better observation of the finished product. Once inspection is completed, the new products are ready to be packed in: foam, cardboard, shrink wrap and special sturdy rice bags.
• » Loading and shipping

The Future of Wooden Sofa Manufacturing